There are two main criteria for choosing an adhesive for laminated veneer lumber (LVL) – strength and sustainability. This is why we choose OSHIKA P.I. BOND PI-5340_S2. adhesive.
We use OSHIKA’s Aqua PUI water-based polymer-urethane isocyanate adhesive (Japan) for the production of walls for our houses.
The two-component adhesives were invented in Japan and later expanded to Europe and globally. Today, the PUI adhesives are widely used for load-bearing and non-load-bearing structures under the strict requirements of the Japanese standards such as JAS MAFF1152, JIS K 6852 & K 6806.
[1] Japaneese Agricultural Standard
[2] Japan Industrial Standards
According to the tests that were conducted by an accredited laboratory of the Russian Service for Customer Protection and Wellbeing, Japanese OSHIKA P.I. BOND PI-5340_S2 adhesive has not been classified as hazardous to human health or the environment. The cured product does not contain phenol or formaldehyde, is chemically neutral, and does not emit any odors or toxic compounds.
Glued wooden structures manufactured using this Japanese adhesive comply with all applicable health & safety requirements. This adhesive complies far beyond the environmental standards in the field of residential building materials – even in Japan which has the world's most stringent environmental regulations.
In mid-2020, OSHIKA CORPORATION signed an agreement with Kucherenko Structural Engineering R&D Institute (Russia) and began work on the Russian certification testing of P.I. BOND PI-5340S, PI-5340_S2, and PI-3210_S3 for compliance with functional classes 2b and 3 of Glued Laminated Timber (Glulam), as well as long-term testing of the adhesives for compliance with 1a, 1b and 2a functional classes of Glulam under Russian standard GOST 20850-2014.
The longevity of the future house hinges on the wood quality. Therefore, in the process of house production we use only premium quality rough materials supplied by certified exporting timber companies.
It is, definitely, more expensive material. However, large volumes of logging in winter, modern sawmill equipment, experience in implementing export commitments, and skilled personnel are our indisputable advantages that guarantee high quality of rough materials used for the house construction.
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Timber for house production undergoes four sorting stages: primary acceptance, screening after drying, sorting after the initial gouging of lamellae (detection of defects), and final sorting prior to gluing of the lamellas. Even when using high-quality rough materials, up to 15% of timber falls short of internal quality standards.
Carefully selecting rough materials, we do not use spliced joints so that the house walls would not look like a chessboard. The elements of 12 meters in length may have 1-3 stud joints visually indistinguishable on the walls covered with glaze finishing compounds.
In LVL manufacturing, we use no.1 and no. 2 (AB) grade spruce in accordance with GOST (State Standard) 8486-86 (Picea abies).
Distribution area: South of the Arkhangelsk region and the North, Northeast of the Vologda region. The timber in these areas has dense annual rings, but not excessively dense as in the Far North regions, where the material becomes spalt.
Why do we use exclusively spruce for the production of houses?
As a house construction material, spruce has a number of indisputable advantages:
Heat conductivity (at -30/+40°C): |
|
Material |
λ, in 10 -3 W/mK |
Cedar |
95 |
Spruce |
110 |
Larch |
130 |
Pine |
150 |
Plain concrete |
1750 |
Aerated concrete |
1400 |
Red brick |
450 - 650 |
Red brick masonry on |
810 |
Lime brick masonry on |
870 |
Ceramic hollow brick |
580 |
Wood concrete |
400-850 |
Foamed concrete |
110-700 |
Steel |
7850 |
The lower heat conductivity, the better the heat-trapping ability of the material.
Laminated veneer lumber (LVL) is manufactured from kiln-drying timber. High temperatures during the production process cause decomposition of lignin, xylose, and cellulose that are a breeding ground for wood-destroying bugs and insects. Laminated veneer lumber is not of interest to wood pests other than termites in regions in tropical and subtropical climates.
Learn moreThe key reasons for protective treatment of wood are the following:
It is worth mentioning that, contrary to log houses, the replacement of parts of glued timber houses is a serious challenge due to perfectly fine factory connections, mortise and tenon cutout (“coating fitness gauge”).
Protective treatment of wood and the use of sealing compounds for abutting ends against cracking allows for even loss of moisture, which significantly reduces the probability of large cracks.
Colour matching of protective compositions allows for tinting the surface of laminated logs and provides additional protection against solar UV radiation, which makes the extensive polishing of UV-damaged rough material prior to laying of the finishing coat unnecessary.
Fire protection of wooden structures mitigates ignition risks and increases the burning time/smoldering period of the building, which makes it possible to evacuate people and valuables from a residential building in sufficient time.
Protective treatment of laminated logs on construction site afield has a number of significant setbacks:
Advantages of in-house protective treatment in the factory: